Understanding the intermittent bonded ribbon production line
Equipment for producing rollable formats in optical-fiber manufacturing is supplied by Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. This setup is designed for 12- and 16-fiber ribbons, allowing buyers to compare its capacity against their planned product range. Its split-type construction may also affect factory space and installation requirements.
Intermittent Bonded Ribbon Compact Fiber Unit SZ Stranding Line
For this specific production line, the listed construction speed is 600 m/min. The process combines fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up. The full process is important to evaluate, not just the stated speed.
Factory utilities, reel requirements, available floor space, and installation conditions should be assessed before purchase. Request the supplier’s documentation package and verify that the system matches your cable design and operating needs. Early planning for these details can reduce setup delays and make startup smoother.
Main Takeaways
- Intended to produce rollable 12- and 16-fiber formats.
- Listed speed: 600 m/min for this equipment.
- Features a split-type construction.
- Curing, monitoring, pulling, and take-up stages are included.
- Check utilities, reels, installation needs, and supplier documents before buying.
Intermittent Bonded Ribbon Production Line
Explore The Intermittent Bonded Ribbon Production Line
To create rollable IBR formats, three mold groups position fibers for the application of small adhesive dots. Operators can adjust the mold position from 0 to 15 mm to maintain consistent spacing and shape.
Make Rollable Fiber Ribbons Using Precision Bonding
The machine is fed by a 16-spool pay-off, and guide rollers with U-shaped grooves help maintain the organization of each strand. Hard-anodized roller surfaces promote steady contact during processing. For 12F and 16F layouts, the adjustable valve setup uses 5+5+1 valves for 12 fibers or 5+5+5 for 16. Ask the supplier to verify tension control settings that suit your particular cable design.
Support 12- And 16-Fiber Configurations At Speeds Up To 600 m/min
The stated construction speed reaches 600 m/min. The listed reel dimensions, Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm, correspond to pay-off reel options holding 25.2 km or 50.4 km of fiber. T-type and fiber-optic take-up reels are also available for this system. Assess whether reel capacity suits your operating needs and anticipated changeover time.
Examine The Production Line’s Main Equipment And Controls
Consistent output depends on coordinating tension, resin placement, and UV exposure. The system helps operators adjust settings to their cable design and fiber ribbon requirements.
Coordinate Fiber Tension, Resin Dispensing, And UV-LED Curing
Every pay-off unit uses electro-pneumatic adjustment. Through the interface, operators set adhesive-dot spacing and counts while dispensers work individually or in linked groups.
Three pre-curing ovens serve the mold groups ahead of UV-LED post-curing. Verify resin compatibility and operating conditions with the supplier.
The Siemens PLC and touchscreen show lamp current and oven temperature, generate alarms, and support preset lengths. Before purchase, verify cabinet requirements and power supply needs.
| Process Stage | Specification | Buyer check |
| Fiber tension | Pay-off tension: 0.4 to 2 N with ±0.02 N; capstan tension: 50 to 500 g with ±5 g accuracy | Align settings with cable requirements |
| Resin dispensing | Independent or linked units; set adhesive-dot spacing and count | Review interface settings |
| Curing With UV-LED | Three pre-curing ovens rated 800 W each; one post-curing oven rated 6 kW; 395 nm ± 3 nm; at least 85% cure during stable, high-speed operation | Confirm resin compatibility |
| Process monitoring | Siemens S7-1200 or S7-1500 PLC; 10.4-inch touchscreen; live lamp current and oven temperature, alarms, preset lengths | Check cabinet and power supply |
Plan Installation, Operating Conditions, And Line Configuration
Before the machine is delivered, set aside a dedicated operating area. The optical fibre system requires an enclosed, clean, dry, and draft-free environment. Maintain temperatures between 15°C and 25°C and humidity at or below 85%. These conditions help safeguard fiber equipment and maintain precision during operation.
Review site utilities, electrical capacity, cabinet space, and cable design with your facilities team. Nitrogen at 7 bar with 99.99% purity and compressed air at 6 bar are specified for the system. The electrical supply must be three-phase, five-wire, and 380 V ±10%.
- Reserve room for the cabinet, components, resin, and access to service parts. Before starting the line, check the temperature settings and tension control.
- Account for the specified reel size of Φ410 mm × Φ50.8 mm × 391 mm. Reels of up to 30 kg can be handled by the take-up unit.
- Include the main power feed-in cable in your site plan. Connection cables and cable trays are not supplied with the equipment.
The supply scope, reel types, and installation needs should be confirmed before placing an order. Reviewing these items may limit setup time and avoid subsequent delays. Ask the supplier to verify settings for your fiber and cable design, including lamp accuracy and operating conditions. Clear planning enables a smoother startup for the production system.
Request Pricing For A Ribbon Production Solution Tailored To Your Needs
Manufacturers seeking rollable 12- or 16-fiber formats can evaluate this line at its stated speed of 600 m/min. Share details of your fiber layout, output targets, cable requirements, reel preferences, and factory conditions to obtain a quotation.
Confirm that the proposed system includes the 16-spool pay-off, UV-LED curing arrangement, take-up capacity, and relevant options. Before ordering, review the included components, dispensing-head options, unit functions, and cable design.
Listed documents include operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. Reviewing these documents can help explain setup time and future service requirements.
Contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. to obtain pricing and configuration details that suit your output plan and site utilities. Before buying, confirm the scope of supply and replacement parts.